Aseptic filling - integrated solutions

OEM Fillers

Overview

OEM fillers

OEM peristaltic fillers

Flexicon OEM units offer a flexible and reliable filling solution for the biopharmaceutical and diagnostic industries. A closed fluid path removes the risk of cross-contamination. OEM peristaltic fillers are the ideal choice for contract filling for clinical trials or cGMP production environments.

Designed for intensive use for a fast return on investment OEM filling units can fill simultaneously with up to 15 peristaltic fillers (of the same model).

PD series OEM pumpheads

Designed for horizontal orientation PD12P OEM fillers can fill volumes from micro volumes to more than 250 ml. PD12 series pumpheads are optimized to work with Accusil platinum cured silicone tubing and WMArchitect fill/finish single-use assemblies. PD12PS provide a vertical integration option.

PD12 OEM fillers are available in anodized aluminium and stainless steel and allow for vertical or horizontal integration. For use close to the filling station, the rounded surface of PD12 OEM pumpheads offers easy cleaning. A unique gasket ensures a high degree of ingress protection.

PD22P OEM fillers can fill volumes from less than 5 ml to more than 5000 ml.

Features and benefits

  • Filling accuracy of +/- 0.5 %
  • No foaming, splashing or dripping between fills
  • Controlled by MC12 or MC100

Technical summary

Flow150-11000, 850-4200 
Filling volume range 0.1-250, 5-5000, Up to more than 1 litre ml
Ingress ProtectionIP42, IP54 
Accuracy±0.5 %
Power supply110/230 V AC, 50/60 Hz 
Compatible tubing size0.5 mm ID, 0.5 to 8.0 mm ID, 0.8 mm ID, 1.2 mm ID, 1.6 mm ID, 10.0 mm ID, 12.5 mm ID, 3.0 mm ID, 3.2 mm ID, 4.8 mm ID, 5.0 mm ID, 6.0 mm ID, 6.5 mm ID, 8.0 mm ID 

Technical Summary table lists features available within the range. See ‘Specifications’ tab for model specific information.

Performance

PD12l performance

PD22l performance

Specifications

Technical specifications

PD12OEMPD12PPD12PSPD22PEBU250PD12lPD12lDHPD22l
Flow850-4200 850-4200 150-11000 
Filling volume range Up to more than 1 litre ml0.1-250 ml5-5000 ml
Ingress ProtectionIP54 IP54 IP54 IP42 IP54 IP54 
Accuracy±0.5 %±0.5 %±0.5 %±0.5 %±0.5 %
Power supply110/230 V AC 110/230 V AC 110/230 V AC, 50/60 Hz 110/230 V AC 110/230 V AC, 50/60 Hz 110/230 V AC, 50/60 Hz 
Power consumptionMax 150 W Max 150 W Max 350 W Max 150 W Max 150 W Max 350 W 
InterfaceRS-485 multi-drop network; 1 x (5 V to 50 V DC) input for start; 1 x (24 V/100 mA) input for disabling drive; 2 x open collector outputs for status RS-485 multi-drop network; 1 x (5 V to 50 V DC) input for start; 1 x (24 V/100 mA) input for disabling drive; 2 x open collector outputs for status RS-485 multi-drop network; 1 x (5 V to 50 V DC) input for start; 1 x (24 V/100 mA) input for disabling drive; 2 x open collector outputs for status 
Weight12 kg12 kg24 kg25 kg12 kg24 kg
Weight26 lbs26 lbs53 lbs55 lbs26 lbs53 lbs
AccessoriesTubing, Single-use fluid paths, Filling nozzles, Y-Connectors, Weights for tubing, Filling Stand Filling stands and needles, tubes, foot switch Filling stands and needles, tubes, foot switch Filling stands and needles, tubes, foot switch MC12, PD22 or GD30, Tubing, Pneumatic nozzle system, Filling nozzles Filling stands and meedles, foot switch and tubes Filling nozzles, filling stands, foot switch and tubes 
TubesWatson-Marlow Flexicon peroxide or platinum cured silicone tubes Watson-Marlow Flexicon peroxide or platinum cured silicone tubes Watson-Marlow Flexicon peroxide or platinum cured silicone tubes Watson-Marlow Flexicon peroxide or platinum cured silicone tubes with a 2.5 and 3.5mm wall 
Compatible tubing size0.5 mm ID, 0.8 mm ID, 1.2 mm ID, 1.6 mm ID, 3.2 mm ID, 4.8 mm ID, 6.0 mm ID, 8.0 mm ID 0.5 mm ID, 0.8 mm ID, 1.2 mm ID, 1.6 mm ID, 3.2 mm ID, 4.8 mm ID, 6.0 mm ID, 8.0 mm ID 0.5 mm ID, 0.8 mm ID, 1.2 mm ID, 1.6 mm ID, 3.2 mm ID, 4.8 mm ID, 6.0 mm ID, 8.0 mm ID 10.0 mm ID, 12.5 mm ID, 3.0 mm ID, 5.0 mm ID, 6.5 mm ID, 8.0 mm ID 0.5 to 8.0 mm ID 10.0 mm ID, 12.5 mm ID, 3.0 mm ID, 5.0 mm ID, 6.5 mm ID, 8.0 mm ID 

PD12P dimensions

PD12PS dimensions

PD22P dimensions

Materials of construction

BearingsStainless steel AISI 304
CabinetAnodised aluminium, Stainless steel
CaseworkAnodised aluminium, Polyacetal, Stainless steel, Stainless steel AISI 304, Stainless steel AISI 316L
Pumphead roller assemblyStainless steel AISI 304

Literature

Brochures

  1. PD22P brochure (EN).pdf
    PDF - 321.6kb
  2. PD12P brochure (EN).pdf
    PDF - 365.6kb

Datasheet

  1. PD12P datasheet (EN).pdf
    PDF - 365.6kb
  2. PD22l datasheet (EN).pdf
    PDF - 433kb
  3. PD22P datsheet (EN).pdf
    PDF - 321.6kb

Manuals

  1. Flexicon PD12l & PD12P manual (EN).pdf
    PDF - 738.3kb

Five year warranty

Total confidence in reliability backed with a 5 year warranty

Demonstrating total confidence in product reliability and commitment to customer satisfaction our tabletop fillers carry 5 year warranty.

The extended warranty is valid for these units:

  • PF7
  • PF22
  • PD12I
  • PD22I
  • PD12IDH
  • MC12

For further information on warranty on products from Watson-Marlow Flexicon, please contact your local sales office for a copy of our General Terms of Sale and Delivery.

Case studies

Related Products

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    Control up to 16 filling units. Filling in parallel, serial or individual mode available.

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  2. OEM Trolley solutions

    OEM Trolley solutions

    Easy integration with existing or new filling line. From 2 to 16 fillers in one trolley.

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