Valves - tank valves

Tank-bottom valves

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Overview

ASEPCO Weirless Radial diaphragm™ tank-bottom valve

Designed specifically to meet the stringent requirements of the bioprocessing industry Weirless Radial diaphragm tank valves offer solutions to the most challenging applications. It is easy to weld our valves truly flush to the bottom of your tank with our heavy‑duty, thick weld flange. There are no gaskets, bolts or seams.

Features and benefits

Optimized radial diaphragm design, eliminates entrapment for easy cleaning
Simple, Tri-Clamp assembly makes maintenance 80 % faster
Truly flush mount design with no gaskets, bolts or seams
Integrated travel stops
No readjustment or retightening
Up to three ports for CIP/SIP or flushing while closed

Technical summary

Mounting type	Flush
Outlet connections	Hygienic clamp, Tube end
Max. operating pressure	10 bar
Max. operating pressure	150 psi
Compatible actuators	Fail closed, Fail open, Manual, Pneumatic
Compatible diaphragms	EPDM, Silicone, Silicone plus, Viton
Surface finish options	Electropolished, Max 10 micro-inch Ra (0.25 µm Ra), Max 15 micro-inch Ra (0.375 µm Ra), Max 20 micro-inch Ra (0.5 µm Ra)
Certification and compliance	ISO 9001
Standards	ASME BPE, CE-PED

Technical Summary table lists features available within the range. See ‘Specifications’ tab for model specific information.

Performance

Tank-bottom valve flow rates
Flow rates
Size inches	LPM (GPM)*
0.5	10.2 (2.7)
1.0	59.8 (15.8)
1.5	180.0 (48.0)
2.0	272.0 (72.0)
2.5	340.7 (90.0)
3.0	643.0 (170.0)
4.0	1143.0 (302.0)

*Flow rates based on water at 1 psi (0.07 bar) at ambient

Specifications

Technical specifications

	Tank-bottom valves
Mounting type	Flush
Flow rate	10.2 - 1,143 l/m
Flow rate	2.7 - 302 USGPM
Sizes	0.5", 1.0", 1.5", 2.0", 2.5", 3.0", 4.0"
Outlet connections	Hygienic clamp, Tube end
Max. operating pressure	10 bar
Max. operating pressure	150 psi
Operating temperature range	-51 °C to 177 °C
Operating temperature range	-60 °F to 350 °F
Compatible actuators	Fail closed, Fail open, Manual, Pneumatic
Compatible diaphragms	EPDM, Silicone, Silicone plus, Viton
Surface finish options	Electropolished, Max 10 micro-inch Ra (0.25 µm Ra), Max 15 micro-inch Ra (0.375 µm Ra), Max 20 micro-inch Ra (0.5 µm Ra)
Certification and compliance	ISO 9001
Standards	ASME BPE, CE-PED
Weight	0.3 - 31.1 kg
Weight	0.6 - 68.6 lbs

Tank-bottom valves dimensions

TCXX-100-X: Clamp-mounted tank valve
Size inches	A	B	C - with pneumatic actuator	C - with manual actuator	D
	mm (inch)	mm (inch)	mm (inch)	mm (inch)	mm (inch)
0.5	N/A	N/A	N/A	N/A	N/A
1.0	113.0 (4.4)	52.0 (2.1)	173.0 (6.8)	148.0 (5.8)	50.0 (2.0)
1.5	132.0 (5.2)	64.0 (2.5)	187.0 (7.4)	146.0 (5.8)	50.0 (2.0)
2.0	162.0 (6.4)	76.0 (3.0)	208.0 (8.2)	186.0 (7.3)	64.0 (2.5)
2.5	N/A	N/A	N/A	N/A	N/A
3.0	200.0 (7.9)	100.0 (4.0)	271.0 (10.7)	212.0 (8.3)	91.0 (3.6)
4.0	243.0 (9.6)	146.0 (5.7)	381.0 (15.0)	284.0 (11.2)	119.0 (4.7)

TFXX-100-X: Flush-mounted tank valve
Size inches	A	B	C - with pneumatic actuator	C - with manual actuator	D
	mm (inch)	mm (inch)	mm (inch)	mm (inch)	mm (inch)
0.5	87.0 (3.4)	56.0 (2.2)	129.0 (5.1)	108.0 (4.3)	50.0 (2.0)
1.0	113.0 (4.4)	52.0 (2.1)	173.0 (6.8)	148.0 (5.8)	76.0 (3.0)
1.5	132.0 (5.2)	64.0 (2.5)	187.0 (7.4)	146.0 (5.8)	76.0 (3.0)
2.0	162.0 (6.4)	76.0 (3.0)	208.0 (8.2)	186.0 (7.3)	102.0 (4.0)
2.5	192.0 (7.5)	101.0 (4.0)	271.0 (10.7)	212.0 (8.3)	125.0 (4.9)
3.0	200.0 (7.9)	100.0 (4.0)	271.0 (10.7)	212.0 (8.3)	125.0 (4.9)
4.0	243.0 (9.6)	146.0 (5.7)	381.0 (15.0)	284.0 (11.2)	178.0 (7.0)

Weights

Weights
Size	Valve Body		Total Weight with Manual Actuator		Total Weight with pneumatic actuator
inches	kg	lb	kg	lb	kg	lb
0.5	0.3	0.6	1.2	2.7	1.1	2.4
1.0	1.6	3.6	3.5	7.8	3.9	8.7
1.5	1.8	3.9	3.2	7.1	4.4	9.7
2.0	7.4	16.4	10.0	23.0	11.2	24.7
2.5	17.5	38.6	21.0	45.6	28.3	62.3
3.0	17.5	38.6	21.0	45.6	28.3	62.3
4.0	31.1	68.6	38.0	83.8	54.9	121.0

Materials of construction

Material

Hastelloy C22, Hastelloy C276, Stainless steel 316L, Stainless steel AL-6XN

Literature

Brochures

ASEPCO weirless radial diaphragm valves (EN).pdf
PDF - 600,3kb

Datasheet

Tank-bottom Valves datasheet (EN).pdf
PDF - 833,2kb

Manuals

Tank valve manual (EN).pdf
PDF - 2,4mb

Actuators

The AKS actuator series** for tank valves is a durable, easy to maintain actuator made of a plastic housing and stainless steel diaphragm interface. The resulting actuator is a hygienic design which is GMP-compliant.

Our tank valve actuators are also available in the AJS actuator series an all stainless steel actuator providing all the same performance, but in a heavy-duty package.

Both versions offer manual and pneumatic options, are provided with laser-etched serial numbers for traceability, and carry a market-leading three year warranty. It is straightforward to add automation to the pneumatic versions by mounting switches or controllers from any manufacturer.

Work with all manufacturers linear switches and controllers (i.e. Westlock, Stonel, Burkert, etc.)

**AKS actuator series only available on 0.5" to 1.5" sizes

Diaphragms

Multiple materials cope with virtually every temperature, pressure and chemical challenge in the food and biopharm industries.

Materials include:

Silicone
EPDM
Silicone plus
Viton A
Viton A (steam resistent)
Viton GF
PTFE

All diaphragms are laser-etched with cure dates and batch numbers, ensuring that they are completely traceable.

Order Information

Product codes

Size	Model code	Description
0.5	TF05-100	Radial valve , 0.5" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 0.5" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp
1.0	TF10-100	Radial valve ,1" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 1" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp
1.5	TF17-100	Radial valve , 1.5" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 1.5" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp
2.0	TF20-100	Radial valve , 2" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 2" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp
2.5	TF25-100	Radial valve , 3" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 2.5" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp
3.0	TF30-100	Radial valve , 3" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 3" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp
4.0	TF40-100	Radial valve , 4" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 4" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp