Valves - sampling

Sample valves

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Overview

ASEPCO Weirless Radial diaphragm™ sample valve

ASEPCO sampling valves are specifically designed for applications where leakage, dead legs, and cross-contamination are unacceptable. Mounted on the wall of the vessel just above the knuckle, they are equipped with the unique ASEPCO port that allows through-the-chamber CIP/SIP flow between sampling to ensure a truely representative sample every time.

Features and benefits

Improved cleanability created by the angle of the fittings entering the valve body
Excellent drainability created by the diamond shaped inside the valve chamber
Allows closer jacketing to tank because fittings are angled away from vessel at a quicker rate
Improved tank cleanability because the diaphragm seals on the ID at the vessel wall
Unique ASEPCO port that allows through the chamber CIP/SIP, ensuring a truly representative sample every time
Simple “Sample and Steam” valve body allows full steaming while valve is closed
Simplifies maintenance to reduce downtime and the total cost of ownership
Sampling that is truly representative of your process fluid

Technical summary

Mounting type	Clamp, Weld-in
Inlet/outlet Connections	0.5" hygienic clamp, 0.5" tube end
Max. operating pressure	10 bar
Max. operating pressure	150 psi
Compatible actuators	Compact pneumatic, Manual
Compatible diaphragms	EPDM, PTFE, Silicone, Silicone plus, Viton
Surface finish options	Electropolished, Max 10 micro-inch Ra (0.25 µm Ra), Max 15 micro-inch Ra (0.375 µm Ra), Max 20 micro-inch Ra (0.5 µm Ra)
Certification and compliance	ISO 9001
Standards	ASME BPE, CE-PED

Technical Summary table lists features available within the range. See ‘Specifications’ tab for model specific information.

Performance

Inlet OD Size (A)	Cv at 1 psi (0.07 bar)
inches	GPM	LPM
Weld-in	1.23	4.66
1.50 Clamp style	1.23	4.66
2.00 Clamp style	1.23	4.66
3.00 Clamp style	1.23	4.66

The only thing that changes is the size of the tri-clamp inlet.

Specifications

Technical specifications

	Sample valves
Mounting type	Clamp, Weld-in
Flow rate	4.66 l/m
Flow rate	1.23 USGPM
Sizes	0.5", 1.5", 2.0", 3.0"
Inlet/outlet Connections	0.5" hygienic clamp, 0.5" tube end
Max. operating pressure	10 bar
Max. operating pressure	150 psi
Operating temperature range	-51 °C to 260 °C
Operating temperature range	-60 °F to 500 °F
Compatible actuators	Compact pneumatic, Manual
Compatible diaphragms	EPDM, PTFE, Silicone, Silicone plus, Viton
Surface finish options	Electropolished, Max 10 micro-inch Ra (0.25 µm Ra), Max 15 micro-inch Ra (0.375 µm Ra), Max 20 micro-inch Ra (0.5 µm Ra)
Certification and compliance	ISO 9001
Standards	ASME BPE, CE-PED
Weight	0.68 - 1.02 kg
Weight	1.5 - 2.25 lbs

Sample valves dimensions

Size	A		B		C		D - with Manual Actuator		D - with Pneumatic Actuator
inches	in	mm	in	mm	in	mm	in	mm	in	mm
Weld-in	1.55	39.37	5.25	133.35	2.99	75.95	5.21	132.33	6.04	153.42
1.50 Clamp style	1.98	50.29	5.25	133.35	2.99	75.95	5.21	132.33	6.04	153.42
2.00 Clamp style	2.52	64.01	5.25	133.35	2.99	75.95	5.21	132.33	6.04	153.42
3.00 Clamp style	3.58	91.00	5.25	133.35	2.99	75.95	5.21	132.33	6.04	153.42

Weights

Size	Valve Body		Total Weight with Manual Actuator		Total Weight with Pneumatic Actuator
inches	kg	lb	kg	lb	kg	lb
Weld-in	0.68	1.50	1.95	4.30	1.82	4.00
1.50 Clamp style	0.79	1.75	1.93	4.25	2.06	4.55
2.00 Clamp style	0.91	2.00	2.04	4.50	2.18	4.80
3.00 Clamp style	1.02	2.25	2.15	4.75	2.27	5.00

Materials of construction

Material

Hastelloy, Stainless steel 316L, Stainless steel AL-6XN

Literature

Brochures

ASEPCO weirless radial diaphragm valves (EN).pdf
PDF - 600,3kb

Datasheet

Sample Valves datasheet (EN).pdf
PDF - 790,7kb

Tank sampling

Using the 4-valve rig from ASEPCO is the easiest and most reliable way to take a truly representative sample in an uncontrolled environment.

Step-by-step:

Autoclave a bagged sample bottle with a filter and an ASEPCO valve (V3) sealing the opening.
Unbag the sample bottle as shown, connecting the closed V3 to the closed tank sample Valve V2.
Steam behind the flow paths of V2 and V3 as shown in pink.
Close steam source (V1) and condensate drain (V4). You now have a sterile path between your process and your sample bottle.
Open the sample bottle (V3) and the tank sample valve (V2), and take your sample as shown in blue.
Close the sample valve (V2), then the sample receptacle valve (V3). Drain V4 (lose less than 15 ml of product with the ASEPCO close-coupled condensate valve) and remove your sample bottle.

Following these steps offers consistent, repeatable and reliable sampling at any time during the process. Using the behind-the-seat flowpath design of ASEPCO valves ensures the absolute aseptic control of your sample.

Actuators

The AKS actuator series** for tank valves is a durable, easy to maintain actuator made of a plastic housing and stainless steel diaphragm interface. The resulting actuator is a hygienic design which is GMP-compliant. Our tank valve actuators are also available in the AJS actuator series an all stainless steel actuator providing all the same performance, but in a heavy-duty package. Both versions offer manual and pneumatic options, are provided with laser-etched serial numbers for traceability, and carry a market-leading three year warranty. It is straightforward to add automation to the pneumatic versions by mounting switches or controllers from any manufacturer. Work with all manufacturers linear switches and controllers (i.e. Westlock, Stonel, Burkert, etc.) **AKS actuator series only available on 0.5" to 1.5" sizes

Order Information

Product codes

Size	Model number	Description
0.5	SC05-101-1	Radial valve 0.5" Sample 316L/EN 1.4435 1"/1.5" Clamp-end inlet 0.5" clamp-end outlet & 0.5" clamp-end port at 180 ° 20 micro-inch Ra surface finish electropolished and passivated includes body/actuator clamp
0.5	SC05-105-1	Radial valve 0.5" Sample EN 1.4435 body/EN1.4404 fittings 1" Clamp-end inlet 0.5" clamp-end outlet at 180 ° 20 micro-inch Ra surface finish Electropolished and passivated includes body/actuator clamp
0.5	SCA05-101-1	Radial valve 0.5" Sample AL6-XN 0.5" Clamp-end inlet 0.5" clamp-end outlet 20 micro-inch Ra surface finish electropolished and passivated includes body/actuator clamp
0.5	SCA05-105-1	Radial valve 0.5" Sample AL-6XN 0.5" Clamp-end inlet 0.5" clamp-end outlet 20 micro-inch Ra surface finish electropolished and passivated includes body/actuator clamp
0.5	SCH05-101-1	Radial valve 0.5" Sample C-276 /AL6-XN 1/1.5" Clamp-end inlet 0.5" clamp-end outlet & 0.5" clamp-end port at 180 ° 20 micro-inch Ra surface finish electropolished and passivated includes body/actuator clamp
0.5	SCX05-101-1	Radial valve , 0.5" Sample, 904L, Clamp-end inlet, 1.5" 0.5" clamp-end outlet, & 0.5" clamp-end port, at 180 °, 20 micro-inch Ra surface finish, electropolished and passivated includes body/actuator clamp
0.5	SVA05-104-1	Radial valve 0.5" Sample AL6-XN Clamp-end inlet 2" 0.5" clamp-end outlet (unground weld(s), weld is polished to match interior finish) 20 micro-inch Ra surface finish electropolished and passivated includes body/actuator clamp
0.5	SW05-101-1	Radial valve 0.5" Sample EN 1.4435 BODY/EN1.4404 FITTING Weld-end inlet 0.5" 0.5" clamp-end outlet & 0.5" clamp-end port at 180 ° (unground weld(s), weld is polished to match interior finish) 20 micro-inch Ra surface finish electropolished and passivated includes body/actuator clamp
0.5	SWA05-101-1	0.5" Sample Valve body, weld-inlet with 0.5" inlet flow, AL6XN, 0.5" straight clamp-end outlet (3.07 from centerline) at 45 ° angle opposite a 0.5" straight clamp-end port (3.07 from centerline) at 45 ° angle with body/actuator clamp, 20 micro inch Ra max., EP

Note: for additional configurations, please contact Watson-Marlow.