Pumps - panel mount pumps

500 series panel mount pumps

Overview

500 series high-flow pumps

500 series pumps comprise a choice of pumpheads made from chemical resistant materials. A wide range of powerful AC, DC and brushless DC drives provide power and control options for flow rates up 3,500 mL/min. Changing a tube is the only routine maintenance required.

Pumpheads

  • 520R/R2 pumpheads feature two sprung rollers and transparent cover so you can see the pump running easily. Pumpheads accept eight sizes of continuous tubing up to 9.6 mm bore. 520R for 1.6 mm wall and 520R2 for 2.4 mm wall thickness tubing for lower inlet pressure or higher viscosity.
  • 520RE LoadSure® element pumpheads guarantee perfect tube loading, one-minute maintenance and pressure up to 7 bar (dependant on the choice of drive);
    • 520REL—LoadSure® elements for 0–2 bar operation
    • 520REM—LoadSure® Elements for 0–4 bar operation
    • 520REH—LoadSure® Elements for 0–7 bar operation

Drives

  • 520DriveSure: 12 V to 48 V DC integrated BLDC motor with Industrial Ethernet and analogue control options, sealed mounting plate and PC software (WM Connect). Flow rates up to 3,500 mL/min
  • 520VBM: 24 V brushless DC drives with two maximum speeds, flow rates up to 2,850 mL/min
  • 520FAM: 50 Hz or 60 Hz single phase, induction motor drive in five maximum speeds, flow rates up to 2170 mL/min
  • 520FDM: 12 V and 24 V DC drives in four maximum speeds, flow rates up to 3,450 mL/min

Technical summary

Motor typesBrushless DC motor, DriveSure brushless DC motor, Fixed speed DC motor, Synchronous AC motor, Variable speed brushless DC motor 
Pumphead options505L, 520R, 520R2, 520REH, 520REL, 520REM 
StandardsBS EN 55011-2016+A2-2021, BS EN 61010-1, BS EN IEC 61326-1-2021, CAN/CSA C22.2 No 61010-1, CC 47CFR (Part 15), CE, CSA C22.2 No. 61010-1-12/AMD1:2018, EN 61010-1:2010/A1:2019, IEC 61010-1, IEC 61010-1:2010/AMD1:2016, RoHS, UL 61010-1, UL 61010-1:2012/R:20 

Technical Summary table lists features available within the range. See ‘Technical specifications’ tab for model specific information.

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Performance

500DS performance

Flow rates (ml/min) Tubing 1.6mm wall
Tube bore (mm) Speed (rpm)
8 220
0.5 0.33 9.50
0.8 0.84 24
1.6 3.40 97
3.2 13 390
4.8 30 870
6.4 54 1500
8.0 84 2400
Flow rates (ml/min) Tubing 2.4mm wall
Tube bore (mm) Speed (rpm)
8 220
0.5 0.33 9.50
0.8 0.84 24
1.6 3.40 97
3.2 13 390
4.8 30 870
6.4 54 1500
8.0 84 2400
9.6 120 3500

Flow rates are for guidance only at 0 bar. Always test pumphead flow capability in the relevant fluid system

500 DriveSure ADC/En/Pn performance

520R Pumphead for continuous tubing (1.6 mm wall thickness) up to 2 bar (29 PSI)
Tube material Flow Rate (mL/min) by tube bore from 0.1 rpm (Min) to 220 rpm (Max)
0.5 mm 0.8 mm 1.6 mm 3.2 mm 4.8 mm 6.4 mm 8.0 mm
Min Max Min Max Min Max Min Max Min Max Min Max Min Max
Pumpsil® 0.004 9.5 0.011 24 0.04 97 0.18 390 0.40 870 0.70 1500 1.10 2400
STA-PURE® PCS
STA-PURE® PFL
Marprene® 0.004 9.0 0.011 24 0.04 92 0.17 370 0.38 830 0.67 1500 1.10 2300
Bioprene® 0.004 9.0 0.011 24
PureWeld XL® 0.004 9.0

520R2 Pumphead for continuous tubing (2.4 mm wall thickness) up to 2 Bar (29 PSI)
Tube material Flow Rate (mL/min) by tube bore from 0.1 rpm (Min) to 220 rpm (Max)
0.5 mm 0.8 mm 1.6 mm 3.2 mm 4.8 mm 6.4 mm 8.0 mm 9.6 mm
Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max
Pumpsil® 0.004 9.5 0.011 24 0.04 97 0.18 390 0.40 870 0.7 1500 1.10 2400 1.60 3500
STA-PURE® PCS
STA-PURE® PFL
Marprene® 0.04 92 0.17 370 0.38 830 0.67 1500 1.10 2300 1.50 3300
Bioprene®
PureWeld XL®

520REL Pumphead for LoadSure TL elements up to 2 Bar (29 PSI)
LoadSure element Flow Rate (mL/min) by tube bore from 0.1 rpm (Min) to 220 rpm (Max)
3.2 mm 6.4 mm 9.6 mm
Min Max Min Max Min Max
Pumpsil® 0.18 390 0.70 1500 1.60 3500
STA-PURE® PCS
STA-PURE® PFL
Marprene® 0.17 370 0.67 1500 1.50 3300
Bioprene®

520REM Pumphead for LoadSure TM elements up to 4 Bar (58 PSI)
LoadSure element Flow Rate (mL/min) by tube bore from 0.1 rpm (Min) to 220 rpm (Max)
3.2 mm 6.4 mm
Min Max Min Max
STA-PURE® PCS 0.18 390 0.70 1500
STA-PURE® PFL
Marprene® 0.17 370 0.67 1500
Bioprene®

Performance data is based on a 48 V DC power supply, pumping water, with 0 bar inlet and discharge pressure. Actual performance is dependent on power supply voltage (DriveSure range 12 V to 48 V DC). For further information contact your local Watson-Marlow representative.

500 FAM heavy duty pump performance

Marprene tubing 2.4 mm (3/32in) wall, zero pressure and no suction height
ml/min tubing dimensions 0.5 mm 0.8 mm 1.6 mm 3.2 mm 4.8 mm 6.4 mm 8.0 mm 9.6 mm
FAM 50HZ 37 rpm 1.5 3.9 15 62 140 250 390 550
75 rpm 3.1 7.8 31 130 280 510 780 1120
145 rpm 5.9 15 61 240 550 990 1520 2170
FAM 60HZ 42 rpm 1.7 4.4 18 70 160 290 440 630
85 rpm 3.5 8.8 35 140 320 580 890 1270

For Pumpsil, Tygon, Sta-Pure and Chem-Sure flowrates, add 5% to the above figures.

For pressure performance see pumphead datasheet.

500 FDM heavy duty pump performance

Marprene tubing 2.4 mm (3/32in) wall, zero pressure and no suction height
ml/min tubing dimensions 0.5 mm 0.8 mm 1.6 mm 3.2 mm 4.8 mm 6.4 mm 8.0 mm 9.6 mm
FDM 12/24 VDC 45 rpm 1.8 4.7 19 76 170 310 470 670
90 rpm 3.7 9.4 38 150 340 610 940 1350
175 rpm 7.2 18 73 290 660 1190 1830 2620
230 rpm 9.4 24 96 390 870 1570 2400 3450

For Pumpsil, Tygon, Sta-Pure and Chem-Sure flowrates, add 5% to the above figures.

For pressure performance see pumphead datasheet.

500 VBM heavy duty pump performance

Marprene tubing 2.4 mm (3/32in) wall, zero pressure and no suction height
ml/min tubing dimensions 0.5 mm 0.8 mm 1.6 mm 3.2 mm 4.8 mm 6.4 mm 8.0 mm 9.6 mm
VBM 24 VDC 100 rpm 4.1 10.5 42 170 380 680 1040 1500
190 rpm 7.8 20 79 320 720 1295 1980 2850

For Pumpsil, Tygon, Sta-Pure and Chem-Sure flowrates, add 5% to the above figures.

For pressure performance see pumphead datasheet.

Specifications

Technical specifications

500 DriveSure ADC/En/Pn500 FAM heavy duty pump500 FDM heavy duty pump500 VBM heavy duty pump
Motor typesBrushless DC motor Synchronous AC motor Fixed speed DC motor Variable speed brushless DC motor 
Pumphead options520R, 520R2, 520REL, 520REM 520R, 520R2, 520REH, 520REL, 520REM 520R, 520R2, 520REH, 520REL, 520REM 520R, 520R2, 520REH, 520REL, 520REM 
Pumphead number of rollers2 2 2 
Pumphead number of channels1 1 1 
0.004 ml/min to 3500 1.5 ml/min to 2170 1.8 ml/min to 3450 4.1 ml/min to 2850 
0.1 rpm to 220 37 rpm to 290 45 rpm to 230 100 rpm to 360 
Speed Resolution0.1 rpm
Supply voltage12 to 48 VDC 115VAC, 60Hz, 230VAC, 50Hz 12VDC, 24VDC 24VDC 
Operating temperature range 5 °C to 40 °C-10 °C to 40 °C-10 °C to 40 °C-10 °C to 40 °C
Operating temperature range 41 °F to 104 °F14 °F to 104 °F14 °F to 104 °F14 °F to 104 °F
Rated Power75 W 
Power consumption20W - 40W 30W 35W 
Control options0–10 V, 2–2000 Hz, 4–20 mA, EtherNet/IP™, Fixed speed, Prime speed, PROFINET® 0–4 V 
AlarmsCover-open, Hardware fault, Over current, Over temperature, Software fault, Speed, Stall, Under/over voltage 
OutputsFault, Tacho Tacho 
External InputsPrime switch 
Weight2.9 - 3 kg
Weight5.291 - 6.614 lbs
LocationIndoor, Enclosure 
Ingress ProtectionIP66 capable panel sealing IP41 IP41 IP41 
Humidity80 % up to 31 °C (88 °F), decreasing linearly to 50 % at 40 °C (104 °F) 
Noise<65 dB(A) 
Max. altitude2000 m
Max. altitude6561 ft
Gearbox ratioSpur; 10:1, Spur; 20:1, Spur; 40:1, Spur; 5:1 Spur; 10:1, Spur; 20:1, Spur; 40:1, Spur; 7.5:1 Spur; 10:1, Spur; 20:1, Spur; 40:1 
StandardsBS EN 55011-2016+A2-2021, BS EN IEC 61326-1-2021, CC 47CFR (Part 15), CSA C22.2 No. 61010-1-12/AMD1:2018, EN 61010-1:2010/A1:2019, IEC 61010-1:2010/AMD1:2016, UL 61010-1:2012/R:2019-07 
Certification and complianceCB Certificate, EMC, NRTL certification 
Compatible tubing bore size 0.5, 0.8, 1.6, 3.2, 4.8, 6.4, 8, 9.6 mm0.5, 0.8, 1.6, 3.2, 4.8, 6.4, 8, 9.6 mm0.5, 0.8, 1.6, 3.2, 4.8, 6.4, 8, 9.6 mm0.5, 0.8, 1.6, 3.2, 4.8, 6.4, 8, 9.6 mm
Compatible tubing wall thickness 1.6, 2.4 mm1.6, 2.4 mm1.6, 2.4 mm1.6, 2.4 mm
Outputs are for ADC version only. Alarms are for EtherNet/IP™ & PROFINET® versions only. For detailed specifications of individual models refer to product reference manual or contact WMFTS representative.

500 DriveSure ADC/En/Pn dimensions

A B C D E F G
mm in mm in mm in mm in mm in mm in mm in
212 8.35 150 5.91 132 5.20 318 12.52 260 10.24 161 6.34 157 6.18

500 FAM heavy duty pump dimensions

A B C
FAM 37 and 42 rpm 68 mm (2.68 in) 100 mm (3.94 in) ⌀ 90
FAM 75, 85, 145 rpm 50 mm (2.68 in) 100 mm (3.94 in) ⌀ 90
A B C
FDM 45 rpm 68 mm (2.68 in) 110 mm (4.33 in) ⌀ 80
FDM 90, 175, 230 rpm 50 mm (1.97 in) 110 mm (4.33 in) ⌀ 80
A B C
VBM 100 rpm 63 mm (2.48 in) 60 mm (2.36 in) ⌀ 70
VBM 190 rpm 45 mm (1.77 in) 60 mm (2.36 in) ⌀ 70

Materials of construction

Pumphead body assemblyAcetal, Aluminum, Aluminum alloy, Brass, Polycarbonate (PC), Polyphenylene sulphide (PPS)
Pumphead rotor assemblyPolyphenylene sulphide (PPS), Stainless steel 316
Pumphead roller assemblyMoS2 filled Nylon 6 (Nylatron), Polyphenylene sulphide (PPS), Stainless steel 316
Tube clamp assemblyAcetal copolymer (Kematal)
Motor GearboxAluminum, Nitrile, Stainless steel
Controller HousingABS/PC, Aluminum
Mounting plate assemblyNitrile, Polyacrylamide (PARA)-halogen free, UL94 V-0 rated, Thermoplastic elastomer (TPE), Polyarylamide (halogen free, UL94 V-0 rated), Stainless steel, Thermoplastic elastomer (TPE)

Information listed covers the complete range. For detailed specifications of individual models/components refer to product reference manual or contact WMFTS representative.

Literature

Datasheet

  1. 500 DriveSure ADCEnPn datasheet (US).pdf
    PDF - 2mb
  2. Original DriveSure datasheet (EN).pdf
    PDF - 375.3kb
  3. 500 FDM datasheet (EN).pdf
    PDF - 661.9kb
  4. 500 FAM datasheet (EN).pdf
    PDF - 662.2kb
  5. 500 VBM datasheet (EN).pdf
    PDF - 660.8kb

Manuals

  1. DriveSure ADC En Pn manual (EN).pdf
    PDF - 4.7mb

Other Resources

  1. 500 DriveSure En.stp
    STP - 17.9mb
  2. 500 DriveSure Pn.stp
    STP - 17.9mb
  3. 500 DriveSure ADC.stp
    STP - 17.4mb
  4. 500 panel cutout.stp
    STP - 63.8kb
  1. GSDML-V2.42-Watson Marlow-WM DrivesurePn-20230427.zip
    ZIP - 3.9kb
  2. WatsonMarlowConnectInstaller-1.16.1.zip
    ZIP - 67mb
  3. WatsonMarlowConnectInstaller-1.17.0.zip
    ZIP - 67mb
  1. drivesure-firmware-1.17.0.bundle
    BUNDLE - 598.2kb
  2. drivesure-firmware-1.16.1.bundle
    BUNDLE - 596.8kb
  1. WM-DrivesureEn-v1-6.eds
    EDS - 84.4kb
  2. WM-DrivesureEn-rev-1-5.eds
    EDS - 84.7kb

Videos

Order Information

Product codes

500DS product codes

Description Motor control Product code
PMD48CV500 0 - 10 V Contact your local Watson-Marlow representative
PMD48CI500 4 - 20 mA Contact your local Watson-Marlow representative

For mounting plate options, test leads and further pumphead configurations, contact your local Watson-Marlow sales representative

500 DriveSure ADC/En/Pn product codes

A
B
C
D
E
F-G
Product
Control
Cable length
Pumphead colour
Pumphead
Pumphead model
0 = Complete pump 4 = ADC 1 = 1 m (3.28 ft) cable 0 = No pumphead 0 = No pumphead 00 = No pumphead
6 = Drive only 8 = En (EtherNet/IPTM) 3 = 3 m (9.84 ft) cable 1 = Standard colour R = 520 Series 10 = 520R
9 = Pn (PROFINET®) 2L = 520R2
EL = 520REL
EM = 520REM
Accessories and Spares
Product Product code
500 Series DriveSure Sealed Mounting Plate / Sensor 059.IPMP.DVS
DriveSure cable pack - 24 V power supply/USB-C - trials only * 009.24CP.DVS
DriveSure cable pack - 48 V power supply/USB-C - trials only * 009.48CP.DVS
1 m Power Cable DriveSure ADC/En/Pn 009.1PW.DVS
3 m Power Cable DriveSure ADC/En/Pn 009.3PW.DVS
1 m Control Cable DriveSure ADC 009.1CC.DVS
3 m Control Cable DriveSure ADC 009.3CC.DVS
Ethernet Cable, RJ45 to RJ45, CAT 5e SHIELDED, 3m 059.9123.000
PROFINET® Cable, RJ45 to RJ45, CAT 5e SHIELDED, 3m 059.9128.000

*Cable packs do not include mains power lead. If required, order power leads suitable for your region.

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