Flexible hose assemblies

Corroflon

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Overview

Corroflon

PTFE-lined hose for chemical and process fluid transfer

A fluoroplastic hose with a flexible convoluted PTFE liner. Corroflon has shallow convolutions which minimize the restriction in flow rates, with external wire reinforcement to ensure full vacuum and kink resistance in process applications.

Features and benefits

  • Natural or anti-static patented PTFE liner
  • The shallow convoluted liner design delivers exceptional flexibility while minimizing restriction in flow rate
  • Vacuum and kink resistant
  • High temperature and pressure capability
  • Chemical resistant
  • PTFE lined and non-lined end fittings
  • Range of braid, cover and external protection options available

Technical summary

Nominal bore size15 - 150 mm
Nominal bore size0.5 - 6 in
Outside diameter16.1 - 154 mm
Outside diameter0.63 - 6.06 in
Max. operating pressure41 bar
Max. operating pressure595 psi
Certification and compliance(EU) 10/2011, 3.1 Traceability, ATEX, EN16643:2016, FDA (materials), Fireproof to BS5173 section 103.13 part 6.2, ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015 
Bend radius38 - 900 mm
Bend radius1.5 - 35.5 in
BraidNone 
CoverEPDM rubber, None, Silicone rubber 

Technical Summary table lists features available within the range. See ‘Technical specifications’ tab for model specific information.

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Performance

Performance

Nominal hose bore size Bore inside convolutions Corroflon grade
(braid & cover)		 Maximum working pressure of hose Burst pressure Minimum bend radius
in mm in mm bar psi bar psi in mm
1/2 15 0.440 11.2 TO 6 87 24 350 11/2 38
SS 41 595 450 6,525 11/2 38
PB 31 450 150 2,175 11/2 38
SS, RC/FP 41 595 450 6,525 21/4 57
RC, SI 41 595 450 6,525 21/4 57
KYB 15 215 61.5 890 11/2 38
3/4 20 0.620 15.7 TO 5 70 20 290 2 51
SS 35 505 240 3,480 2 51
PB 26 375 105 1,520 2 51
SS, RC/FP 35 505 240 3,480 3 76
RC, SI 35 505 240 3,480 3 76
KYB 13 190 52.5 760 2 51
1 25 0.847 21.5 TO 4.5 65 18 260 23/4 70
SS 31 450 200 2,900 23/4 70
PB 23 334 93 1,350 23/4 70
SS, RC/FP 31 450 200 2,900 41/4 105
RC, SI 31 450 200 2,900 41/4 105
KYB 11 160 46.5 675 23/4 70
11/4 32 1.080 27.5 TO 4 58 16 230 31/4 82
SS 27 390 180 2,610 31/4 82
PB 20 290 81 1,175 31/4 82
SS, RC/FP 27 390 180 2,610 43/4 123
RC, SI 27 390 180 2,610 43/4 123
KYB 10 145 40.5 585 31/4 82
11/2 40 1.250 32.0 TO 3.5 50 14 205 4 100
SS 23 335 120 1,740 4 100
PB 17 245 69 1,000 4 100
SS, RC/FP 23 335 120 1,740 6 150
RC, SI 23 335 120 1,740 6 150
KYB 9 130 34.5 500 4 100
2 50 1.690 43.0 TO 3 44 12 175 51/2 140
SS 20 290 100 1,450 51/2 140
PB 15 215 60 870 51/2 140
SS, RC/FP 20 290 100 1,450 81/4 210
RC, SI 20 290 100 1,450 81/4 210
KYB 8 115 30 435 51/2 140
21/2 65 2.120 54.0 TO 2.5 36 10 145 7 178
SS 16 230 70 1,015 7 178
PB 12 175 48 695 7 178
SS, RC/FP 16 230 70 1,015 101/2 267
RC, SI 16 230 70 1,015 101/2 267
KYB 6 87 24 350 7 178
3 80 2.500 64.0 TO 2 29 8 115 9 230
SS 14 205 60 870 9 230
PB 10 145 42 610 9 230
SS, RC/FP 14 205 60 870 131/2 345
RC, SI 14 205 60 870 131/2 345
KYB 5 73 21 305 9 230
4 100 3.860 98.0 TO 1.5 22 6 87 113/4 300
SS 10 145 40 580 113/4 300
PB 8 115 30 435 113/4 300
SS, RC/FP 10 145 40 580 173/4 450
RC, SI 10 145 40 580 173/4 450
KYB - - - - - -
6 150 5.250 130.0 TO 0.75 11 3 44 233/4 600
SS 5 73 20 290 233/4 600
PB - - - - - -
SS, RC/FP 5 73 20 290 351/2 900
RC, SI 5 73 20 290 351/2 900
KYB - - - - - -
TO = Tube only, SS = Stainless steel braid, PB = Polypropylene braid, SS,RC/FP = Fireproof rubber cover, RC = EPDM rubber cover, SI = Silicone rubber cover, KYB = Kynar braid

Specifications

Technical specifications

EPDM rubber covered (RC/BK/FP) grade hosesHastelloy braid (HB) grade hosesKynar braid (KYB) grade hosesPolypropylene braid (PB) grade hosesSilicone rubber covered (SI) grade hosesStainless steel braid (SS) grade hosesTube only (TO) grade hoses
Nominal bore size15 - 150 mm15 - 50 mm15 - 80 mm15 - 100 mm15 - 150 mm15 - 150 mm15 - 150 mm25 - 50 mm
Nominal bore size0.5 - 6 in0.5 - 2 in0.5 - 3 in0.5 - 4 in0.5 - 6 in0.5 - 6 in0.5 - 6 in1 - 2 in
Actual bore size11.2 - 130 mm11.2 - 43 mm11.2 - 64 mm11.2 - 98 mm11.2 - 130 mm11.2 - 130 mm11.2 - 130 mm21.5 - 43 mm
Actual bore size0.44 - 5.25 in0.44 - 1.69 in0.44 - 2.5 in0.44 - 3.86 in0.44 - 5.25 in0.44 - 5.25 in0.44 - 5.25 in0.847 - 1.69 in
Length4 - 22 m22 m20 - 22 m10 - 22 m4 - 22 m4 - 22 m4 - 22 m22 m
Length13 - 72 Ft72 Ft65 - 72 Ft32 - 72 Ft13 - 72 Ft13 - 72 Ft13 - 72 Ft72 Ft
Outside diameter22.8 - 154 mm17.8 - 55.6 mm19.3 - 86.2 mm20.4 - 112.8 mm22.8 - 154 mm17.8 - 149 mm16.1 - 146 mm
Outside diameter0.9 - 6.06 in0.7 - 2.19 in0.76 - 3.39 in0.8 - 4.44 in0.9 - 6.06 in0.7 - 5.87 in0.63 - 5.75 in
Max. operating pressure41 bar32.8 bar15 bar31 bar41 bar41 bar6 bar31 bar
Max. operating pressure595 psi476 psi215 psi450 psi595 psi595 psi87 psi450 psi
Burst pressure20 - 450 bar80 - 360 bar21 - 61.5 bar30 - 150 bar20 - 450 bar20 - 450 bar3 - 24 bar80 - 124 bar
Burst pressure290 - 6,525 psi1160 - 5,220 psi305 - 890 psi435 - 2,175 psi290 - 6,525 psi290 - 6,525 psi44 - 350 psi1160 - 1,800 psi
Certification and compliance(EU) 10/2011, 3.1 Traceability, ATEX, EN16643:2016, FDA (materials), Fireproof to BS5173 section 103.13 part 6.2, ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015 (EU) 10/2011, 3.1 Traceability, ATEX, EN16643:2016, FDA (materials), ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015 (EU) 10/2011, 3.1 Traceability, ATEX, EN16643:2016, FDA (materials), ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015 (EU) 10/2011, 3.1 Traceability, ATEX, EN16643:2016, FDA (materials), ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015 (EU) 10/2011, 3.1 Traceability, ATEX, EN16643:2016, FDA (materials), ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015 (EU) 10/2011, 3.1 Traceability, ATEX, EN16643:2016, FDA (materials), ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015 (EU) 10/2011, 3.1 Traceability, ATEX, EN16643:2016, FDA (materials), ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015 EN16643:2016 
Operating temperature range -40 to 100 °C-73 to 260 °C-40 to 120 °C-30 to 100 °C-73 to 224 °C-73 to 260 °C
Operating temperature range -40 to 302 °F-99 to 500 °F-40 to 248 °F-22 to 212 °F-99 to 435 °F-99 to 500 °F
Bend radius57 - 900 mm38 - 140 mm38 - 230 mm38 - 300 mm57 - 900 mm38 - 600 mm38 - 600 mm70 - 140 mm
Bend radius2.25 - 35.5 in1.5 - 5.25 in1.5 - 9 in1.5 - 11.75 in2.25 - 35.5 in1.5 - 23.75 in1.5 - 23.75 in2.75 - 5.5 in
BraidNone 
CoverEPDM rubber None None None Silicone rubber None None None 
Hose external protection optionsProtection coil, Safegard, Scuff rings Protection coil, Safegard, Scuff rings Protection coil, Safegard, Scuff rings Protection coil, Safegard, Scuff rings Protection coil, Safegard, Scuff rings Protection coil, Safegard, Scuff rings Protection coil, Safegard, Scuff rings Protection coil, Safegard, Scuff rings 
End fitting90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 
Labelling optionsColor coding, Standard Color coding, Standard Color coding, Standard Color coding, Standard Color coding, Standard, Streamline tagging Color coding, Standard Color coding, Standard 
Vacuum resistanceVacuum resistant to -0.9bar up to 150C (302F) Vacuum resistant to -0.9bar up to 150C (302F) Vacuum resistant to -0.9bar up to 150C (302F) Vacuum resistant to -0.9bar up to 150C (302F) Vacuum resistant to -0.9bar up to 150C (302F) Vacuum resistant to -0.9bar up to 150C (302F) Vacuum resistant to -0.9bar up to 150C (302F) Vacuum resistant to -0.9bar 

Materials of construction

Helical wireStainless steel
Liner tubeAntistatic PTFE, Natural PTFE
Hastelloy, Kynar®, Polypropylene, Stainless steel
Wire braidHastelloy, Kynar, Polypropylene, Stainless steel
Fitting linerPTFE

Literature

Brochures

  1. PTFE hoses for Industrial (US).pdf.pdf
    PDF - 1.1mb
  2. Corroflon technical brochure (US).pdf
    PDF - 2.2mb

Datasheet

  1. Corroflon Silicone Rubber Covered (SI) Grade Hoses datasheet (US).pdf
    PDF - 295.4kb
  2. Corroflon Stainless Steel Braid (SS) Grade Hoses datasheet (US).pdf
    PDF - 324.6kb
  3. Corroflon Polypropylene Braid (PB) Grade Hoses datasheet (US).pdf
    PDF - 267.1kb
  4. Corroflon Kynar Braid (KYB) Grade Hoses datasheet (US).pdf
    PDF - 239.6kb
  5. Corroflon EPDM Rubber Covered (RCBKFP) Grade Hoses datasheet (US).pdf
    PDF - 258.2kb
  6. Corroflon Tube Only (TO) Grade Hoses datasheet (US).pdf
    PDF - 138.9kb
  7. Corroflon Hastelloy Braid (HB) Grade Hoses datasheet (US).pdf
    PDF - 275.1kb
  8. Aramid fibre braid (AMB) datasheet (US).pdf
    PDF - 253.5kb

Other Resources

  1. special-usage-conditions-cfln.pdf
    PDF - 143.1kb
  2. configure-for-abrasion.pdf
    PDF - 232.1kb
  3. configure-for-bend.pdf
    PDF - 164.2kb
  4. length-calculation.pdf
    PDF - 192.4kb

ETH Hose Assembly

Purpose

For use in applications where the temperature of the process fluid must be regulated as it passes through the hose. In some applications, an additional ‘melt out’ facility may also be required.

Description

The heating element comprises self-regulating element spirally wrapped around the hose assembly. Self-regulating elements may require a sensor and controller if a specific maintain temperature is required. Please consult Aflex Hose for clarification. The power leads and (if applicable) temperature sensor leads emerge from the hose assembly at one end, through glands and conduits. The thermal insulation is foam rubber, silicone foam rubber. The outer cover may be a polypropylene braid or SS wire braid with a blue or black EPDM rubber cover.

Design

Each hose is custom designed and built. Application details must be supplied by filling in an “ETH Hose Questionnaire”, available from the website. Generally, for hazardous areas, particularly “Zone 1”, the Self-Regulating type of heating element is employed, with or without a temperature sensor and control, and flameproof glands and conduit are also required. The watts per metre of the heating element, the pitch of the spiral on the hose, and the thickness of the thermal insulation are all calculated in accordance with established formulae to give the required maintained temperature.

Specifications

As for Bioflex Ultra GP, SS in Specifications, except that the minimum bend radius is tripled and the outside diameter and weight are significantly increased in line with the particular design. The maximum length of a CH/ETH hose is 10m (33ft).

Limitations

1” PTFE lined PN10 flange spigots on heated hoses can only have a maximum flare diameter of 50mm, not 63mm. If the hose is “hanging”, straight or at 90˚, under its own weight, special construction is required, so advise Aflex Hose accordingly. Minimum ETH Hose assembly length, when collars are used 1mtr.

ETH Hose Assembly ETH Hose Assembly

Options and accessories

Braids, Covers and External Protections

Hose
  Bioflex Ultra Pharmaline N Pharmaline X FaBLINE Corroflon Corroline+ Smoothbore Hyperline FX Visiflon
Tube only -TO ✔       ✔   ✔ ✔ ✔
Stainless Steel - SS ✔       ✔   ✔ ✔ ✔
Rubber Covered - RC ✔     ✔ ✔ ✔      
Polypropylene Braid - PB ✔       ✔        
Platinum Cured - SI ✔ ✔ ✔ ✔ ✔        
Braids
  Bioflex Ultra Pharmaline N Pharmaline X FaBLINE Corroflon Corroline+ Smoothbore Hyperline FX Visiflon
Plastic Rubber option         ✔   ✔ ✔  
Aramid               ✔  
Kynar Braid         ✔        
Hastelloy Braid         ✔        
Blue EPDM ✔     ✔ ✔        
Black EPDM ✔       ✔ ✔      
External protections
  Bioflex Ultra Pharmaline N Pharmaline X FaBLINE Corroflon Corroline+ Smoothbore Hyperline FX Visiflon
Safeguard Protection Sleeve - SG ✔ ✔ ✔ ✔ ✔ ✔      
Scuff Ring - SR ✔ ✔ ✔ ✔ ✔ ✔      
Protection Coil - PC ✔ ✔ ✔ ✔ ✔ ✔      
Double Rubber Cover End Protection - RC300 ✔   ✔ ✔ ✔ ✔      
Double Rubber Cover End Protection - DBK300 ✔       ✔   ✔ ✔ ✔

 

End Fittings

  Bioflex Ultra Pharmaline N Pharmaline X FaBLINE Corroflon Corroline+ Smoothbore Hyperline FX Visiflon
Swivel Flange Fittings - Non-Lined ✔ ✔ ✔ ✔ ✔ ✔      
Swivel Flange Fittings - Lined ✔     ✔ ✔ ✔      
Cam & Groove Fittings Male Non-Lined ✔ ✔ ✔ ✔ ✔ ✔      
Cam & Groove Fittings Male Lined ✔     ✔ ✔ ✔      
Cam & Groove Fittings Female Non-lined ✔ ✔ ✔ ✔ ✔ ✔      
Cam & Groove Fittings Female Lined ✔     ✔ ✔ ✔      
Sanitary Triclamp Fittings PTFE Lined and Flared ✔     ✔ ✔        
Sanitary Triclamp Fittings - Non-Lined ✔ ✔ ✔ ✔ ✔ ✔      
Sanitary & Mini Sanitary ✔ ✔ ✔ ✔ ✔ ✔      
Sanitary Triclamp Fittings - 90° Elbow Fitting ✔ ✔ ✔ ✔ ✔ ✔      
DIN 11851 / SMS Fittings - PTFE Lined ✔     ✔ ✔        
DIN 11851 Fittings - Non-Lined ✔ ✔ ✔ ✔ ✔ ✔      
RJT Female Fittings - Non-lined ✔ ✔ ✔ ✔ ✔ ✔      
BSP & NPT Threaded Fittings - NPT & BSPT Fittings ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
BSP & NPT Threaded Fitting - BSP 60° Cone seat female fittings ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
JIC Fittings ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
PTFE Dip Pipe Fittings ✔ ✔ ✔ ✔ ✔        
3-A Sanitary Fittings ✔ ✔ ✔ ✔          
90° Elbow Fitting ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Grooved Standpipe Fittings ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
IDF Female / Male - Non-lined ✔ ✔ ✔ ✔ ✔        
ENCAP Fittings ✔ ✔ ✔ ✔ ✔        
PTFE Tail or Hydraulic Fittings             ✔ ✔ ✔
PTFE Tail Fittings         ✔   ✔ ✔ ✔

How to order

Specify all requirements in order shown below:

  1. Quantity
  2. Hose size
  3. PTFE Liner
  4. Braid
  5. External Cover
  6. Protection system
  7. Length
  8. End fittings
Example
Written description 4 off x 1” bore Bioflex Ultra, AS, SS, RC, DRC-300 hose x 3.00 metres long.
Both ends non-lined ANSI 150# S/S Flanges
Part numbers 4 off Part No. 16-BFXU/AS-RC-00-3.00m-12-12, with DRC 300 at both ends.

 

Special requirements:

  • Hose construction
  • Tagging information
  • Certification
  • Special testing

Specify full written description on enquiry or purchase order:

Hose Grades:

PTFE liner Braids Rubber covers
Natural (GP) 316 stainless steel (SS) Platinum cured silicone
Antistatic (AS) Polypropylene (PB) Blue EPDM rubber cover (RC)
    Black EPDM rubber cover (BK)

External protections available – see braid, covers and end fittings page.  

Bioflex Ultra assembly length and limitations

LISTED MINIMUM LENGTHS DO NOT INCLUDE FITTINGS.

Hose length + end fittings = Total hose assembly length (sealing face to sealing face)

Lengths made to customer requirement. Tolerance +2 %/-0 %. Closer tolerances available to special order.

Nominal Size of Hose Minimum Hose Length Between Fittings Maximum Hose Assembly Length
Longer lengths may be available by special order
Used Straight Flexed Through 90°
All Grades TO, KYB Grades SS, PB RC Grades
inches (mm) inches (mm) inches (mm) inches (mm) Metres (ft)
3/8 (10) 3 (75) 3.00 (75) 3.00 (75) 100 (30)
1/2 (15) 3 (75) 3.00 (75) 3.00 (75) 100 (30)
5/8 (16) 3 (75) 4.00 (100) 3.00 (75) 100 (30)
3/4 (20) 3 (75) 4.72 (120) 4.00 (100) 100 (30)
7/8 (22) 3 (75) 5.71 (145) 4.00 (100) 100 (30)
1 (25) 3 (75) 6.89 (175) 4.33 (110) 100 (30)
11/4 (32) 4 (100) 8.66 (220) 6.30 (160) 100 (30)
13/8 (35) 4 (100) 10.04 (255) 7.48 (190) 100 (30)
11/2 (40) 4 (100) 11.22 (285) 8.66 (220) 100 (30)
17/8 (48) 4 (100) 17.32 (440) 11.81 (300) 100 (30)
2 (50) 4 (100) 18.70 (475) 12.40 (315) 100 (30)
21/2 (65) 4 (100) 27.95 (710) 18.70 (475) 60 (18)
3 (80) 4 (100) 32.48 (825) 21.65 (550) 50 (15)

 

End Fittings

Large range of ‘standard’ end fittings available.

Special order—non-standard grades of SS or materials such as Hastelloy or Monel.

Specification Equivalents
Grade BS
British Standard		 AISI
American Standard or
C = Casting Grade		 EN
European Norm
316L SS BS 316 S11 AISI 316 L EN1.4404
316C SS BS 316 C16 CF8M EN 1.4408
304 SS BS 304 S15 AISI 304 EN 1.4301

Case studies

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