Pumps - sine pumps

Certa Plus process pump

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Overview

Certa Plus process pump

Drawing on considerable experience in sinusoidal pumping technology, Certa Plus has been developed by MasoSine to meet a broad range of applications for the pharmaceutical industry.

High suction capability to handle viscous fluids
Low shear, zero pulsation and self-draining
Uses up to 50 % less power than lobe and circumferential piston pump types
Easy to clean pump design certified with EHEDG Type EL Class I, EHEDG Type EL Aseptic Class I
Exposed fluid contact materials made of stainless steel 1.4435 material with electropolished surface
All fluid contact materials meet the latest FDA and USP Class VI requirements

Hygienic design

EHEDG Type EL Class I and EHEDG Type El Aseptic Class I
The type EL Aseptic Class I certification that Certa Plus carries applies to closed equipment, wet cleaned-in-place (CIP) without dismantling, it is steam sterilisable and bacteria tight. All components are made of FDA and USP Class VI certified raw materials
Removes the risk of residuals after CIP cleaning due to the unrivalled sanitary design
Reduces the amount of cleaning chemicals used, and cuts the required cleaning cycle time to a minimum

Modular seal system options:

Single mechanical seal
Single mechanical seal with flush
Double mechanical seal (which can be used with, and without an overpressure system)

Virtually pulsation free

Smooth product flow with no need for ancillary dampeners, ensuring product quality
Improves flow meter accuracy and heat exchanger efficiency

Lowest cost of ownership

Extremely simple maintenance performed in-place by operative
Patented design allows bi-directional running to pump duty fluid back to source
Certa Plus can be included in aseptic processes without the need of additional steam ports due to bacteria tight design proven by EHEDG Type EL Aseptic Class I

Energy efficiency

Requires up to 50 % less power than lobe or circumferential piston pumps
Greatly reduced electricity use means reduced carbon footprint
Higher efficiency at high viscosity increases energy savings in your most difficult applications

Low shear handling for particulates and soft solids

Improves batch consistency and final product quality
Low shear action reduces the temperature increase of the pumped liquid to a minimum which is important when circulating products

Features and benefits

Gentle product handling preserves high quality of product
Impressive suction capability
Almost zero pulsation
Outstanding energy efficient pumping principle
Bi-directional running
Only one shaft and one seal system
Different port orientations available, including self-draining position
Traceability back to base materials

Technical summary

Max. flow rate	41760 L/h
Max. flow rate	183.2 USGPM
Volume per revolution	0.08 - 1.16 L
Volume per revolution	0.021 - 0.305 USG
Max. particle size	13 - 38 mm
Max. particle size	0.51 - 1.5 in
Standards	3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic
Certification and compliance	EC 1935/2004, FDA, USP ClassVI

Technical Summary table lists features available within the range. See ‘Specifications’ tab for model specific information.

Performance

Certa Plus 100 performance

Certa Plus 200 performance

Certa Plus 250 performance

Certa Plus 300 performance

Certa Plus 400 performance

Specifications

Technical specifications

	Certa Plus 100	Certa Plus 200	Certa Plus 250	Certa Plus 300	Certa Plus 400
Volume per revolution	0.08 L	0.13 L	0.24 L	0.5 L	1.16 L
Volume per revolution	0.021 USG	0.034 USG	0.063 USG	0.132 USG	0.305 USG
Max. particle size	13 mm	18 mm	22 mm	30 mm	38 mm
Max. particle size	0.51 in	0.71 in	0.87 in	1.18 in	1.5 in
Suction pressure	85% of a vacuum	85% of a vacuum	85% of a vacuum	85% of a vacuum	85% of a vacuum
Max. operating pressure	6 bar	6 bar	6 bar	6 bar	6 bar
Max. operating pressure	87 psi	87 psi	87 psi	87 psi	87 psi
Operating temperature range	-20 °C to 100 °C	-20 °C to 100 °C	-20 °C to 100 °C	-20 °C to 100 °C	-20 °C to 100 °C
Operating temperature range	-4 °F to 212 °F	-4 °F to 212 °F	-4 °F to 212 °F	-4 °F to 212 °F	-4 °F to 212 °F
Max. SIP temperature	121 °C	121 °C	121 °C	121 °C	121 °C
Max. SIP temperature	250 °F	250 °F	250 °F	250 °F	250 °F
Standards	3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic	3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic	3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic	3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic	3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic
Certification and compliance	EC 1935/2004, FDA, USP ClassVI	EC 1935/2004, FDA, USP ClassVI	EC 1935/2004, FDA, USP ClassVI	EC 1935/2004, FDA, USP ClassVI	EC 1935/2004, FDA, USP ClassVI
Port orientation	Various options to meet your requirements	Various options to meet your requirements	Various options to meet your requirements	Various options to meet your requirements	Various options to meet your requirements
Port type	Flange, Milk fitting, RJT, SMS, TC	Flange, Milk fitting, RJT, SMS, TC	Flange, Milk fitting, RJT, SMS, TC	Flange, Milk fitting, RJT, SMS, TC	Flange, Milk fitting, RJT, SMS, TC
Shaft diameter	28 mm	28 mm	28 mm	50 mm	50 mm
Shaft diameter	0.98 inch	0.98 inch	0.98 inch	1.97 inch	1.97 inch
Shaft height	3.74 inch	4.31 inch	5.91 inch	6.69 inch	7.87 inch
Shaft height	95 mm	109.5 mm	150 mm	170 mm	200 mm

Certa Plus 100 dimensions

Model	Nozzles						Foot										Length				Height				Coupling
	N1		N2		N3		F1		F2		F3		F4		F5		L1		L2		H1		H2		C1		C2		C3
	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.
C100	139	5.47	85	3.35	10	0.39	120	4.72	135	5.31	Ø12	Ø0.47	143	5.63	57	2.24	265	10.43	50	1.97	95	3.74	129	5.08	Ø28	Ø1.10	8	0.31	31	1.22

Certa Plus 200 dimensions

Model	Nozzles						Foot										Length				Height				Coupling
	N1		N2		N3		F1		F2		F3		F4		F5		L1		L2		H1		H2		C1		C2		C3
	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.
C200	155	6.10	99.5	3.92	10	0.39	120	4.72	135	5.31	Ø12	Ø0.47	167.5	6.59	81.5	3.21	298.5	11.75	50	1.97	109.5	4.31	145	5.71	Ø28	Ø1.10	8	0.31	31	1.22

Certa Plus 250 dimensions

Model	Nozzles						Foot										Length				Height				Coupling
	N1		N2		N3		F1		F2		F3		F4		F5		L1		L2		H1		H2		C1		C2		C3
	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.
C250	191.5	7.54	138.5	5.45	11.5	0.45	190	7.48	175	6.89	Ø17	Ø0.67	219	8.62	84	3.31	352	13.86	50	1.97	150	5.91	180	7.08	Ø28	Ø1.10	8	0.31	31	1.22

Certa Plus 300 dimensions

Model	Nozzles						Foot										Length				Height				Coupling
	N1		N2		N3		F1		F2		F3		F4		F5		L1		L2		H1		H2		C1		C2		C3
	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.
C300	237.5	9.35	152.5	6.00	17.5	0.69	250	9.84	215	8.46	Ø20	Ø0.79	285	11.22	154	6.06	455.5	17.93	80	3.15	170	6.69	220	8.66	Ø50	Ø1.97	14	0.55	53.5	2.11

Certa Plus 400 dimensions

Model	Nozzles						Foot										Length				Height				Coupling
	N1		N2		N3		F1		F2		F3		F4		F5		L1		L2		H1		H2		C1		C2		C3
	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.	mm	in.
C400	323.5	12.74	169	6.65	31	1.22	266.5	10.49	254	10.00	Ø21	Ø0.83	301	11.85	169	6.65	513.5	20.22	77	3.03	200	7.87	292.5	11.52	Ø50	Ø1.97	14	0.55	53.5	2.11

Materials of construction

Housing	Stainless steel 1.4435, Stainless steel 316L
Bearing frame	Stainless steel 1.4301, Stainless steel 304
Rotor	Stainless steel 1.4435, Stainless steel 316L
Gate	PEEK, PTFE
Seals/gaskets	EPDM, FKM
Shaft seal	PTFE, SSIC

Literature

Brochures

Certa Plus pump (EN).pdf
PDF - 907.2kb

Datasheet

Certa Plus 250 datasheet (EN).pdf
PDF - 367.9kb
Certa Plus 100 datasheet (EN).pdf
PDF - 369.8kb
Certa Plus 200 datasheet (EN).pdf
PDF - 374.5kb
Certa Plus 300 datasheet (EN).pdf
PDF - 374.6kb
Certa Plus 400 datasheet (EN).pdf
PDF - 380.2kb

Manuals

Certa Plus pump manual (EN).pdf
PDF - 1.6mb

Other Resources

Certa Plus Mee sustainability curves (EN).pdf
PDF - 241.9kb

Certification

The European Hygienic Engineering & Design Group (EHEDG) is a consortium of equipment manufacturers, food industries, research institutes as well as public health authorities and was founded in 1989 with the aim to promote hygiene during the processing and packing of food products. More

3-A SSI is an independent, not-for-profit corporation dedicated to advancing hygienic equipment design for the food, beverage, and pharmaceutical industries.

FDA is responsible for protecting the public health by assuring the safety, efficacy and security of human and veterinary drugs, biological products, medical devices, our nation’s food supply, cosmetics, and products that emit radiation.

REGULATION (EC) No 1935/2004 OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 27 October 2004 on materials and articles intended to come into contact with food.

ATEX Directive (2014/34/EU): Machinery and equipment manufacturers, their authorised representatives, importers, or any persons responsible for placing a product on the market, must ensure that equipment falling under the ATEX Directive (2014/34/EU) prevents, or limits the impact to an adequate level of safety, an ignition of explosive atmospheres. As a visible sign of compliance with ATEX, the CE marking must be affixed to the equipment.

The U.S. Pharmacopeial Convention (USP) is an independent, nonprofit organization that safeguards the public’s health by developing quality standards for medicines, dietary supplements and food ingredients.

Options and accessories

Connection ports

Certa Plus pumps are available with all standard ports to match your application including DIN, Tri-clamp TC, RJT, and SMS. Customised options are available upon request.

Port orientations

Pumps can be configured with ports in a range of orientations to meet installation requirements, including a self-draining orientation.

Accessories

A static and dynamic flush system is available to clean the area behind the seal system. This is even possible with a single mechanical seal.

A jacketing system is available to allow pumps to be heated to the optimal temperature for your process.

Videos

Certa Plus optimises TFF

Certa Plus in action

Certa Plus cut-away

Customer support

A network providing comprehensive support globally

Customer response centre
Global component and system solutions
Local technical field support

Genuine spares

MasoSine’s approved parts policy means that only the highest quality materials are used in the manufacture of our pumps. This gives our customers confidence that our pumps will not let them down.