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Fill/finish and capping solutions

Our unique pump and tubing combination provide exceptional filling accuracy, preventing costly overfilling.

Fully validated aseptic single-use fluid paths reduce contamination risks and simplify product and batch changeovers
Highly flexible and scalable solutions, with consistent contact materials, making process scaling easy

Filling biological products needs equipment with precision and accuracy, that has no effect on fluid integrity and no risk of contamination. Flexicon aseptic filling solutions protect product integrity and eliminate contamination during fill finish.

The low shear, gentle pumping action of Flexicon peristaltic fillers ensures your product is not damaged. Designed for use as stand-alone benchtop dispensers or part of a fully integrated filling machine. Repeatable dispensing accuracy of up to ±0.5% is achieved by precise speed control, calibration and positive displacement action.

Our ‘on-campus’ manufactured tubing is fully validated, post-cured for high purity and laser-etched for traceability. Flexicon’s Accusil tubing is designed specifically for filling applications, providing unrivalled filling accuracy. Accusil provides a single-use technology facilitating rapid process validation and changeover.

Products

PF7/PF7+ table top filler

Tabletop aseptic filling machine for <0.2 ml to >250 ml. Accuracy of ±0.5 % on most volumes prevents costly overfilling.

Aseptic filling - benchtop fillers
520Di dispensing pumps

Dispensing pump for flow rates to 3.5 L/min (55 USGPH) and pressures up to 4 bar (60 psi).

Aseptic filling - benchtop fillers
620Di dispensing pump

Dispensing pump for flow rates to 18 L/min (4.76 USGPM) and pressures up to 4 bar (60 psi).

Aseptic filling - benchtop fillers
Accusil tubing

Tubing for accurate filling with excellent dispensing accuracy ± 0.5 %. Eight sizes available.

Single-use assemblies
FlexFeed 15/20

Highly flexible solution for filling with no format parts for different vials/bottles up to 78 mm diameter.

Aseptic filling - semi-automatic handling
FlexFeed 30

Highly flexible solution for filling and capping of bottles. Handles screw, pipette or other caps with a special shape.

Aseptic filling - semi-automatic handling
FMB210

Fully-automatic systems for production. Highly accurate filling of volumes from less than 0.2 ml to more than 250 ml.

Aseptic filling - fully automatic systems
FPC60

Uniquely configurable fill/finish system. Innovative design with a wide variety of options to suit all requirements.

Aseptic filling - fully automatic systems