Boryung Pharmaceutical Korea increases production efficiency thanks to Aflex Hose
Aflex Hose is being used to manufacture Gelfos, the leading antacid medication in Korea, China...
Case Study
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PTFE-lined hose for biotechnology and pharmaceutical fluid transfers
Designed to replace silicone rubber transfer hoses in pharmaceutical, chemical and food process fluid transfer applications, Pharmaline N and X hoses are smooth bore and withstand repeated autoclave cycles.
Nominal bore size | 6.4 - 80 mm |
Nominal bore size | 0.25 - 3 in |
Outside diameter | 11.6 - 92.8 mm |
Outside diameter | 0.456 - 3.654 in |
Max. operating pressure | 80 bar |
Max. operating pressure | 1160 psi |
Certification and compliance | 3.1 Traceability, 3-A 62-02, ATEX, EN16643:2016, EU Regulation 10/2011, FDA (materials), USP Class VI |
Bend radius | 19 - 350 mm |
Bend radius | 0.75 - 13.78 in |
Braid type | None |
Cover | Silicone rubber |
Technical Summary table lists features available within the range. See ‘Specifications’ tab for model specific information.
Nominal hose bore size | Actual hose bore size | Helix wire | Outside diameter of cover | Minimum bend radius | *Maximum working pressure | Burst pressure | Weight per unit length | |||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
in | mm | in | mm | in | mm | in | mm | psi | bar | psi | bar | lb/ft | kg/mtr | |
1/4 | 6.4 | 0.260 | 6.6 | - | 0.460 | 11.6 | 3/4 | 19 | 1,160 | 80 | 4,641 | 320 | 0.11 | 0.17 |
3/8 | 9.5 | 0.382 | 9.7 | - | 0.610 | 15.5 | 1 | 25 | 1,015 | 70 | 4,061 | 280 | 0.14 | 0.22 |
1/2 | 12.7 | 0.516 | 13.1 | ✔ | 0.845 | 21.4 | 1 1/2 | 38 | 870 | 60 | 3,480 | 240 | 0.25 | 0.37 |
5/8 | 16.0 | 0.638 | 16.2 | ✔ | 0.990 | 25.2 | 2 | 50 | 725 | 50 | 2,900 | 200 | 0.35 | 0.52 |
3/4 | 19.0 | 0.760 | 19.3 | ✔ | 1.120 | 28.5 | 2 1/2 | 63 | 655 | 45 | 2,610 | 180 | 0.42 | 0.65 |
1 | 25.4 | 1.012 | 25.7 | ✔ | 1.455 | 37.0 | 4 | 100 | 580 | 40 | 2,320 | 160 | 0.57 | 0.88 |
1 1/4 | 32.0 | 1.268 | 32.2 | ✔ | 1.755 | 44.6 | 5 1/4 | 130 | 510 | 35 | 2,030 | 140 | 0.85 | 1.30 |
1 1/2 | 38.0 | 1.516 | 38.5 | ✔ | 2.035 | 51.7 | 6.70 | 170 | 435 | 30 | 1,740 | 120 | 1.14 | 1.70 |
2 | 50.0 | 2.012 | 51.1 | ✔ | 2.580 | 65.6 | 8.27 | 210 | 405 | 28 | 1,624 | 112 | 1.58 | 2.36 |
2 1/2 | 65.0 | 2.508 | 63.7 | ✔ | 3.169 | 80.5 | 11.81 | 300 | 290 | 20 | 1,100 | 80 | 2.41 | 3.59 |
3 | 80.0 | 3.024 | 76.8 | ✔ | 3.654 | 92.8 | 13.78 | 350 | 218 | 15 | 870 | 60 | 2.96 | 4.40 |
* Maximum working pressures vary with temperature. The maximum working pressure (MWP) of a hose assembly is limited to the lowest of the MWP’s of either of the two end fittings, or of the hose itself as listed above. The MWP of the hose reduces as the operating temperature increases, consult Aflex Hose for guidance. |
Nominal hose bore size | Actual hose bore size | Helix wire | Outside diameter of cover | Minimum bend radius | † Maximum working pressure | Burst pressure | Weight per unit length | |||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
in | mm | in | mm | in | mm | in | mm | psi | bar | psi | bar | lb/ft | kg/mtr | |
1/4 | 6.4 | 0.260 | 6.6 | - | 0.456 | 11.6 | 11/4 | 30 | 109 | 7.5 | 435 | 30 | 0.06 | 0.09 |
3/8 | 9.5 | 0.382 | 9.7 | - | 0.610 | 15.5 | 11/2 | 38 | 87 | 6.0 | 348 | 24 | 0.09 | 0.14 |
1/2 | 12.7 | 0.516 | 13.1 | ✔ | 0.845 | 21.4 | 23/8 | 60 | 84 | 5.8 | 334 | 23 | 0.21 | 0.32 |
5/8 | 16.0 | 0.638 | 16.2 | ✔ | 0.990 | 25.2 | 21/2 | 64 | 72 | 5.0 | 290 | 20 | 0.19 | 0.29 |
3/4 | 19.0 | 0.760 | 19.3 | ✔ | 1.120 | 28.5 | 3 | 75 | 72 | 5.0 | 290 | 20 | 0.37 | 0.55 |
1 | 25.4 | 1.012 | 25.7 | ✔ | 1.455 | 37.0 | 43/4 | 120 | 60 | 4.0 | 240 | 16 | 0.44 | 0.81 |
11/4 | 32.0 | 1.268 | 32.2 | ✔ | 1.755 | 44.6 | 5 1/2 | 140 | 43 | 3.0 | 175 | 12 | 0.50 | 0.75 |
11/2 | 38.0 | 1.516 | 38.5 | ✔ | 2.035 | 51.7 | 7 | 180 | 29 | 2.0 | 116 | 8 | 0.74 | 1.11 |
2 | 50.0 | 2.012 | 51.1 | ✔ | 2.580 | 65.6 | 12 | 300 | 29 | 2.0 | 116 | 8 | 1.28 | 1.91 |
† Maximum working pressures do not vary with temperature |
Pharmaline N | Pharmaline X | |
---|---|---|
Nominal bore size | 6.4 - 80 mm | 6.4 - 50 mm |
Nominal bore size | 0.25 - 3 in | 0.25 - 2 in |
Actual bore size | 6.8 - 76.8 mm | 6.8 - 51.6 mm |
Actual bore size | 0.27 - 3.024 in | 0.27 - 2.031 in |
Length | 15 - 30 m | 30 m |
Length | 49 - 100 Ft | 100 Ft |
Outside diameter | 11.6 - 92.8 mm | 11.6 - 65.6 mm |
Outside diameter | 0.46 - 3.654 in | 0.456 - 2.58 in |
Max. operating pressure | 80 bar | 7.5 bar |
Max. operating pressure | 1160 psi | 109 psi |
Burst pressure | 60 - 320 bar | 8 - 30 bar |
Burst pressure | 870 - 4,641 psi | 116 - 435 psi |
Certification and compliance | 3.1 Traceability, 3-A 62-02, ATEX, EN16643:2016, EU Regulation 10/2011, FDA (materials), USP Class VI | 3.1 Traceability, 3-A 62-02, ATEX, EN16643:2016, EU Regulation 10/2011, FDA (materials), USP Class VI |
Operating temperature range | -73 °C to 204 °C | -73 °C to 204 °C |
Operating temperature range | -100 °F to 400 °F | -100 °F to 400 °F |
Bend radius | 19 - 350 mm | 30 - 300 mm |
Bend radius | 0.75 - 13.78 in | 1.25 - 12 in |
Braid type | None | |
Cover | Silicone rubber | Silicone rubber |
End fitting | BSP 60° cone seat female fittings, CAM and groove fittings, Grooved standpipe fittings, JIC fittings, NPT and BSPT fittings, PTFE dip pipe fittings, Swivel flange fittings | BSP 60° cone seat female fittings, CAM and groove fittings, Grooved standpipe fittings, JIC fittings, NPT and BSPT fittings, PTFE dip pipe fittings, Swivel flange fittings |
Labelling options | Colour coding, Standard, Streamline tagging | Colour coding, Standard, Streamline tagging |
Vacuum resistance | Vacuum resistant to -0.9 bar up to 150 °C (302 °F) | Vacuum resistant to -0.9 bar up to 150 °C (302 °F) |
Helical wire | Stainless steel 316 |
Liner tube | Anti-static PTFE, Natural PTFE |
Braid | Stainless steel |
Wire braid | Stainless steel |
Hose | |||||||||
---|---|---|---|---|---|---|---|---|---|
Bioflex Ultra | Pharmaline N | Pharmaline X | FaBLINE | Corroflon | Corroline+ | Smoothbore | Hyperline FX | Visiflon | |
Tube only -TO | ✔ | ✔ | ✔ | ✔ | ✔ | ||||
Stainless Steel - SS | ✔ | ✔ | ✔ | ✔ | ✔ | ||||
Rubber Covered - RC | ✔ | ✔ | ✔ | ✔ | |||||
Polypropylene Braid - PB | ✔ | ✔ | |||||||
Platinum Cured - SI | ✔ | ✔ | ✔ | ✔ | ✔ | ||||
Braids | |||||||||
Bioflex Ultra | Pharmaline N | Pharmaline X | FaBLINE | Corroflon | Corroline+ | Smoothbore | Hyperline FX | Visiflon | |
Plastic Rubber option | ✔ | ✔ | ✔ | ||||||
Aramid | ✔ | ||||||||
Kynar Braid | ✔ | ||||||||
Hastelloy Braid | ✔ | ||||||||
Blue EPDM | ✔ | ✔ | ✔ | ||||||
Black EPDM | ✔ | ✔ | ✔ | ||||||
External protections | |||||||||
Bioflex Ultra | Pharmaline N | Pharmaline X | FaBLINE | Corroflon | Corroline+ | Smoothbore | Hyperline FX | Visiflon | |
Safeguard Protection Sleeve - SG | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | |||
Scuff Ring - SR | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | |||
Protection Coil - PC | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | |||
Double Rubber Cover End Protection - RC300 | ✔ | ✔ | ✔ | ✔ | ✔ | ||||
Double Rubber Cover End Protection - DBK300 | ✔ | ✔ | ✔ | ✔ | ✔ |
Bioflex Ultra | Pharmaline N | Pharmaline X | FaBLINE | Corroflon | Corroline+ | Smoothbore | Hyperline FX | Visiflon | |
---|---|---|---|---|---|---|---|---|---|
Swivel Flange Fittings - Non-Lined | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | |||
Swivel Flange Fittings - Lined | ✔ | ✔ | ✔ | ✔ | |||||
Cam & Groove Fittings Male Non-Lined | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | |||
Cam & Groove Fittings Male Lined | ✔ | ✔ | ✔ | ✔ | |||||
Cam & Groove Fittings Female Non-lined | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | |||
Cam & Groove Fittings Female Lined | ✔ | ✔ | ✔ | ✔ | |||||
Sanitary Triclamp Fittings PTFE Lined and Flared | ✔ | ✔ | ✔ | ||||||
Sanitary Triclamp Fittings - Non-Lined | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | |||
Sanitary & Mini Sanitary | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | |||
Sanitary Triclamp Fittings - 90° Elbow Fitting | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | |||
DIN 11851 / SMS Fittings - PTFE Lined | ✔ | ✔ | ✔ | ||||||
DIN 11851 Fittings - Non-Lined | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | |||
RJT Female Fittings - Non-lined | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | |||
BSP & NPT Threaded Fittings - NPT & BSPT Fittings | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ |
BSP & NPT Threaded Fitting - BSP 60° Cone seat female fittings | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ |
JIC Fittings | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ |
PTFE Dip Pipe Fittings | ✔ | ✔ | ✔ | ✔ | ✔ | ||||
3-A Sanitary Fittings | ✔ | ✔ | ✔ | ✔ | |||||
90° Elbow Fitting | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ |
Grooved Standpipe Fittings | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ |
IDF Female / Male - Non-lined | ✔ | ✔ | ✔ | ✔ | ✔ | ||||
ENCAP Fittings | ✔ | ✔ | ✔ | ✔ | ✔ | ||||
PTFE Tail or Hydraulic Fittings | ✔ | ✔ | ✔ | ||||||
PTFE Tail Fittings | ✔ | ✔ | ✔ | ✔ |
Specify all requirements in order shown below:
Example | |
---|---|
Written description | 4 off x 1” bore Pharmaline N, AS hoses x 3.00 metres long. Both ends ANSI 150# S/S Flanges |
Special requirements:
Specify full written description on enquiry or purchase order:
PTFE liner | Braids | Rubber covers |
---|---|---|
Natural (GP) | 316 stainless steel (SS) | Platinum cured silicone (SI) |
Antistatic (AS) |
External protections available – see braid, covers and end fittings page.
LISTED MINIMUM LENGTHS DO NOT INCLUDE FITTINGS.
Hose length + end fittings = Total hose assembly length (sealing face to sealing face)
Lengths made to customer requirement.
Tolerance +2 %/-0 %. Closer tolerances available to special order.
Nominal Size of Hose | Minimum Visible Hose Length Between Fittings |
† Pharmaline N Maximum Hose Assembly Length |
Pharmaline X Maximum Hose Assembly Length |
||||||
---|---|---|---|---|---|---|---|---|---|
Used Straight | Flexed Through 90° | ||||||||
in | mm | in | mm | in | mm | ft | mtrs | ft | mtrs |
1/2 | 15 | 3 | 75 | 3.00 | 75 | 100 | 30 | 65 | 20 |
5/8 | 16 | 3 | 75 | 3.00 | 75 | 100 | 30 | 65 | 20 |
3/4 | 20 | 3 | 75 | 4.00 | 100 | 100 | 30 | 65 | 20 |
1 | 25 | 3 | 75 | 4.33 | 110 | 100 | 30 | 65 | 20 |
11/4 | 32 | 4 | 100 | 6.30 | 160 | 100 | 30 | 20 | 6 |
11/2 | 40 | 4 | 100 | 8.66 | 220 | 100 | 30 | 20 | 6 |
2 | 50 | 4 | 100 | 12.40 | 315 | 100 | 30 | 20 | 6 |
21/2 | 65 | 4 | 100 | 18.70 | 475 | 59 | 18 | N/A | N/A |
3 | 80 | 4 | 100 | 21.65 | 550 | 49 | 15 | N/A | N/A |
Large range of ‘standard’ end fittings available.
Special order—non-standard grades of SS or materials such as Hastelloy or Monel.
Specification Equivalents | |||
---|---|---|---|
Grade | BS British Standard |
AISI American Standard or C = Casting Grade |
EN European Norm |
316L SS | BS 316 S11 | AISI 316 L | EN1.4404 |
316C SS | BS 316 C16 | CF8M | EN 1.4408 |
304 SS | BS 304 S15 | AISI 304 | EN 1.4301 |
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